Felix Kästner, Kristin M. de Payrebrune

• An FEM-based physical force model is an important step to obtain a full understanding of the grinding process itself. Such a physical force model is already under development and is based on Abaqus-FEM. In order to examine basic material behavior and material parameters for such a physical force model and to validate it, scratch tests have been carried out with single grains. However, the current physical force model is only designed for grinding processes that do not require cooling lubricants. Therefore, the aim of this work is to extend this physical force model in such a way that grinding processes with cooling lubricants can also be considered. In order to include the cooling lubricants in the FEM model, it is essential to carry out scratch tests with cooling lubricants in addition to the scratch tests in a dry environment. The aim is to identify basic mechanisms in connection with cooling lubricants, which are needed to expand the FEM model and to create a data basis for subsequent validation.