Yao Xu, Miaozi Huang, Alois K. Schlarb

• This paper focuses on the effects of different time spans and thus different contact temperatures when a molten strand contacts an adjacent already solidified strand in a plane during 3D printing with fused filament fabrication. For this purpose, both the manufacturing parameters and the geometry of the component are systematically varied and the effect on morphology and mechanical properties is investigated. The results clearly show that even with identical printing parameters, the transitions between the individual layers are much more visible with long time spans until fusion and lead to low mechanical properties. In contrast, short spans lead to hardly visible welds and high mechanical properties. Transferring the findings to different component sizes ultimately verifies that the average temperature at the time of contact between the already solidified and the currently deposited strand is decisive for component quality. In order to generate high component qualities, this finding must therefore be taken into account in the future in the path generation strategy, i.e., in so-called slicing.