## Fachbereich Maschinenbau und Verfahrenstechnik

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- Consistent Time-Integration of Finite Elasto-Plasto-Dynamics (2008)
- In the present contribution, a general framework for the completely consistent integration of nonlinear dissipative dynamics is proposed, that essentially relies on Finite Element methods in space and time. In this context, fully flexible structures as well as hybrid systems which consist of rigid bodies and inelastic flexible parts are considered. Thereby, special emphasis is placed on the resulting algorithmic fulfilment of fundamental balance equations, and the excellent performance of the presented concepts is demonstrated by means of several representative numerical examples, involving in particular finite elasto-plastic deformations.

- A Treatise on Micromorphic Continua. Theory, Homogenization, Computation (2008)
- The main goal of this work is to model size effects, as they occur in materials with an intrinsic microstructure at the consideration of specimens that are not by orders larger than this microstructure. The micromorphic continuum theory as a generalized continuum theory is well suited to account for the occuring size effects. Thereby additional degrees of freedoms capture the independent deformations of these microstructures, while they provide additional balance equation. In this thesis, the deformational and configurational mechanics of the micromorphic continuum is exploited in a finite-deformation setting. A constitutive and numerical framework is developed, in which also the material-force method is advanced. Furthermore the multiscale modelling of thin material layers with a heterogeneous substructure is of interest. To this end, a computational homogenization framework is developed, which allows to obtain the constitutive relation between traction and separation based on the properties of the underlying micromorphic mesostructure numerically in a nested solution scheme. Within the context of micromorphic continuum mechanics, concepts of both gradient and micromorphic plasticity are developed by systematically varying key ingredients of the respective formulations.

- Theory and numerics of non-classical thermo-hyperelasticity (2007)
- Thermoelasticity represents the fusion of the fields of heat conduction and elasticity in solids and is usually characterized by a twofold coupling. Thermally induced stresses can be determined as well as temperature changes caused by deformations. Studying the mutual influence is subject of thermoelasticity. Usually, heat conduction in solids is based on Fourier’s law which describes a diffusive process. It predicts unnatural infinite transmission speed for parts of local heat pulses. At room temperature, for example, these parts are strongly damped. Thus, in these cases most engineering applications are described satisfactorily by the classical theory. However, in some situations the predictions according to Fourier’s law fail miserable. One of these situations occurs at temperatures near absolute zero, where the phenomenon of second sound1 was discovered in the 20th century. Consequently, non-classical theories experienced great research interest during the recent decades. Throughout this thesis, the expression “non-classical” refers to the fact that the constitutive equation of the heat flux is not based on Fourier’s law. Fourier’s classical theory hypothesizes that the heat flux is proportional to the temperature gradient. A new thermoelastic theory, on the one hand, needs to be consistent with classical thermoelastodynamics and, on the other hand, needs to describe second sound accurately. Hence, during the second half of the last century the traditional parabolic heat equation was replaced by a hyperbolic one. Its coupling with elasticity leads to non-classical thermomechanics which allows the modeling of second sound, provides a passage to the classical theory and additionally overcomes the paradox of infinite wave speed. Although much effort is put into non-classical theories, the thermoelastodynamic community has not yet agreed on one approach and a systematic research is going on worldwide.Computational methods play an important role for solving thermoelastic problems in engineering sciences. Usually this is due to the complex structure of the equations at hand. This thesis aims at establishing a basic theory and numerical treatment of non-classical thermoelasticity (rather than dealing with special cases). The finite element method is already widely accepted in the field of structural solid mechanics and enjoys a growing significance in thermal analyses. This approach resorts to a finite element method in space as well as in time.

- Computational Modeling of Biomechanical Phenomena - Remodeling, Growth and Reorientation (2007)
- The main concern of this contribution is the computational modeling of biomechanically relevant phenomena. To minimize resource requirements, living biomaterials commonly adapt to changing demands. One way to do so is the optimization of mass. For the modeling of biomaterials with changing mass, we distinguish between two different approaches: the coupling of mass changes and deformations at the constitutive level and at the kinematic level. Mass change at the constitutive level is typically realized by weighting the free energy function with respect to the density field, as experimentally motivated by Carter and Hayes [1977] and computationally realized by Harrigan and Hamilton [1992]. Such an ansatz enables the simulation of changes in density while the overall volume remains unaffected. In this contribution we call this effect remodeling. Although in principle applicable for small and large strains, this approach is typically adopted for hard tissues, e.g. bone, which usually undergo small strain deformations. Remodeling in anisotropic materials is realized by choosing an appropriate anisotropic free energy function. <br> Within the kinematic coupling, a changing mass is characterized through a multiplicative decomposition of the deformation gradient into a growth part and an elastic part, as first introduced in the context of plasticity by Lee [1969]. In this formulation, which we will refer to as growth in the following, mass changes are attributed to changes in volume while the material density remains constant. This approach has classically been applied to model soft tissues undergoing large strains, e.g. the arterial wall. The first contribution including this ansatz is the work by Rodriguez, Hoger and McCulloch [1994]. To model anisotropic growth, an appropriate anisotropic growth deformation tensor has to be formulated. In this contribution we restrict ourselves to transversely isotropic growth, i.e., growth characterized by one preferred direction. On that account, we define a transversely isotropic growth deformation tensor determined by two variables, namely the stretch ratios parallel and perpendicular to the characteristic direction. <br> Another method of material optimization is the adaption of the inner structure f a material to its loading conditions. In anisotropic materials this can be realized by a suitable orientation of the material directions. For example, the trabeculae in the human femur head are oriented such that they can carry the daily loads with an optimum mass. Such a behavior can also be observed in soft tissues. For instance, the fibers of muscles and the collagen fibers in the arterial wall are oriented along the loading directions to carry a maximum of mechanical load. If the overall loading conditions change, for instance during a balloon angioplasty or a stent implantation, the material orientation readapts, which we call reorientation. The anisotropy type in biomaterials is often characterized by fiber reinforcement. A particular subclass of tissues, which includes muscles, tendons and ligaments, is featured by one family of fibers. More complex microstructures, such as arterial walls, show two fiber families, which do not necessarily have to be perpendicular. Within this contribution we confine ourselves to the first case, i.e., transversely isotropic materials indicated by one characteristic direction. The reorientation of the fiber direction in biomaterials is commonly smooth and continuous. For transverse isotropy it can be described by a rotation of the characteristic direction. Analogous to the theory of shells, we additionally exclude drilling rotations, see also Menzel [2006]. However, the driving force for these reorientation processes is still under discussion. Mathematical considerations promote strain driven reorientations. As discussed, for instance, in Vianello [1996], the free energy reaches a critical state for coaxial stresses and strains. For transverse isotropy, it can be shown that this can be achieved if the characteristic direction is aligned with a principal strain direction. From a biological point of view, depending on the kind of material (i.e. bone, muscle tissue, cartilage tissue, etc.), both strains and stresses can be suggested as stimuli for reorientation. Thus, whithin this contribution both approaches are investigated. <br> In contrast to previous works, in which remodeling, growth and reorientation are discussed separately, the present work provides a framework comprising all of the three mentioned effects at once. This admits a direct comparison how and on which level the individual phenomenon is introduced into the material model, and which influence it has on the material behavior. For a uniform description of the phenomenological quantities an internal variable approach is chosen. Moreover, we particularly focus on the algorithmic implementation of the three effects, each on its own, into a finite element framework. The nonlinear equations on the local and the global level are solved by means of the Newton-Raphson scheme. Accordingly, the local update of the internal variables and the global update of the deformation field are consistently linearized yielding the corresponding tangent moduli. For an efficient implementation into a finite element code, unitized update algorithms are given. The fundamental characteristics of the effects are illustrated by means of some representative numerical simulations. Due to the unified framework, combinations of the individual effects are straightforward.

- Frontiers in Inelastic Continuum Mechanics (2007)
- The main goal of this work is to examine various aspects of `inelastic continuum mechanics': first, fundamental aspects of a general finite deformation theory based on a multiplicative decomposition of the deformation gradient with special emphasis on the incompatibility of the so-called intermediate configuration are discussed in detail. Moreover, various balance of linear momentum representations together with the corresponding volume forces are derived in a configurational mechanics context. Subsequent chapters are consequently based on these elaborations so that the applied multiplicative decomposition generally serves as a fundamental modelling concept in this work; after generalised strain measures are introduced, a kinematic hardening model coupled with anisotropic damage, a substructure evolution framework as well as two different growth and remodelling formulations for biological tissues are presented.

- Generalized Parameter Identification for Finite Viscoelasticity (2007)
- Elastomeric and other rubber-like materials are often simultaneously exposed to short- and long-time loads within engineering applications. When aiming at establishing a general simulation tool for viscoelastic media over these different time scales, a suitable material model and its corresponding material parameters can only be determined if an appropriate number of experimental data is taken into account. In this work an algorithm for the identification of material parameters for large strain viscoelasticity is presented. Thereby, data of multiple experiments are considered. Based on this method the experimental loading intervals for long-time experiments can be shortened in time and the parameter identification procedure is now referred to experimental data of tests under short- and long-time loads without separating the parameters due to these different time scales. The employed viscoelastic material law is based on a nonlinear evolution law and valid far from thermodynamic equilibrium. The identification is carried out by minimizing a least squares functional comparing inhomogeneous displacement fields from experiments and FEM simulations at given (measured) force loads. Within this optimization procedure all material parameters are identified simultaneously by means of a gradient based method for which a semi-analytical sensitivity analysis is calculated. Representative numerical examples are referred to measured data for different polyurethanes. In order to show the general applicability of the identification method for multiple tests, in the last part of this work the parameter identification for small strain plasticity is presented. Thereby three similar test programs on three specimen of the aluminum alloy AlSi9Cu3 are analyzed, and the parameter sets for the respective individual identifications, and for the combination of all tests in one identification, is compared.

- Thermo-Mechanical Modelling of Solids and Interfaces -Theory, Numerics and Applications (2007)
- In the present work the modelling and numerical treatment of discontinuities in thermo-mechanical solids is investigated and applied to diverse physical problems. From this topic a structure for this work results, which considers the formulation of thermo-mechanical processes in continua in the first part and which forms the mechanical and thermodynamical framework for the description of discontinuities and interfaces, that is performed in the second part. The representation of the modelling of solid materials bases on the detailed derivation of geometrically nonlinear kinematics, that yields different strain and stress measures for the material and spatial configuration. Accordingly, this results in different formulations of the mechanical and thermodynamical balance equations. On these foundations we firstly derive by means of the concepts of the plasticity theory an elasto-plastic prototype-model, that is extended subsequently. In the centre of interest is the formulation of damage models in consideration of rate-dependent material behaviour. In the next step follows the extension of the isothermal material models to thermo-mechanically coupled problems, whereby also the special case of adiabatic processes is discussed. Within the representation of the different constitutive laws, the importance is attached to their modular structure. Moreover, a detailed discussion of the isothermal and the thermo-mechanically coupled problem with respect to their numerical treatment is performed. For this purpose the weak forms with respect to the different configurations and the corresponding linearizations are derived and discretized. The derived material models are highlighted by numerical examples and also proved with respect to plausibility. In order to take discontinuities into account appropriate kinematics are introduced and the mechanical and thermodynamical balance equations have to be modified correspondingly. The numerical description is accomplished by so-called interface-elements, which are based on an adequate discretization. In this context two application fields are distinguished. On the one side the interface elements provide a tool for the description of postcritical processes in the framework of localization problems, which include material separation and therefore they are appropriate for the description of cutting processes. Here in turn one has to make the difference between the domain-dependent and the domain-independent formulation, which mainly differ in the definition of the interfacial strain measure. On the other side material properties are attached to the interfaces whereas the spatial extension is neglectable. A typical application of this type of discontinuities can be found in the scope of the modelling of composites, for instance. In both applications the corresponding thermo-mechanical formulations are derived. Finally, the different interface formulations are highlighted by some numerical examples and they are also proved with respect to plausibility.

- Wetting of Structured Packing Elements - CFD and Experiment (2006)
- Wetting of a solid surface with liquids is an important parameter in the chemical engineering process such as distillation, absorption and desorption. The degree of wetting in packed columns mainly contributes in the generating of the effective interfacial area and then enhancing of the heat and mass transfer process. In this work the wetting of solid surfaces was studied in real experimental work and virtually through three dimensional CFD simulations using the multiphase flow VOF model implemented in the commercial software FLUENT. That can be used to simulate the stratified flows [1]. The liquid rivulet flow which is a special case of the film flow and mostly found in packed columns has been discussed. Wetting of a solid flat and wavy metal plate with rivulet liquid flow was simulated and experimentally validated. The local rivulet thickness was measured using an optically assisted mechanical sensor using a needle which is moved perpendicular to the plate surface with a step motor and in the other two directions using two micrometers. The measured and simulated rivulet profiles were compared to some selected theoretical models founded in the literature such as Duffy & Muffatt [2], Towell & Rothfeld [3] and Al-Khalil et al. [4]. The velocity field in a cross section of a rivulet flow and the non-dimensional maximum and mean velocity values for the vertical flat plate was also compared with models from Al-Khalil et al. [4] and Allen & Biggin [5]. Few CFD simulations for the wavy plate case were compared to the experimental findings, and the Towel model for a flat plate [3]. In the second stage of this work 3-D CFD simulations and experimental study has been performed for wetting of a structured packing element and packing sheet consisting of three elements from the type Rombopak 4M, which is a product of the company Kuhni, Switzerland. The hydrodynamics parameters of a packed column, e. i. the degree of wetting, the interfacial area and liquid hold-up have been depicted from the CFD simulations for different liquid systems and liquid loads. Flow patterns on the degree of wetting have been compared to that of the experiments, where the experimental values for the degree of wetting were estimated from the snap shooting of the flow on the packing sheet in a test rig. A new model to describe the hydrodynamics of packed columns equipped with Rombopak 4M was derived with help of the CFD–simulation results. The model predicts the degree of wetting, the specific or interfacial area and liquid hold-up at different flow conditions. This model was compared to Billet & Schultes [6], the SRP model Rocha et al. [7-9], to Shi & Mersmann [10] and others. Since the pressure drop is one of the most important parameter in packed columns especially for vacuum operating columns, few CFD simulations were performed to estimate the dry pressure drop in a structured and flat packing element and were compared to the experimental results. It was found a good agreement from one side, between the experimental and the CFD simulation results, and from the other side between the simulations and theoretical models for the rivulet flow on an inclined plate. The flow patterns and liquid spreading behaviour on the packing element agrees well with the experimental results. The VOF (Volume of Fluid) was found very sensitive to different liquid properties and can be used in optimization of the packing geometries and revealing critical details of wetting and film flow. An extension of this work to perform CFD simulations for the flow inside a block of the packing to get a detailed picture about the interaction between the liquid and packing surfaces is recommended as further perspective.

- Mechanical integrators for constrained dynamical systems in flexible multibody dynamics (2006)
- The primary object of this work is the development of a robust, accurate and efficient time integrator for the dynamics of flexible multibody systems. Particularly a unified framework for the computational dynamics of multibody systems consisting of mass points, rigid bodies and flexible beams forming open kinematic chains or closed loop systems is developed. In addition, it aims at the presentation of (i) a focused survey of the Lagrangian and Hamiltonian formalism for dynamics, (ii) five different methods to enforce constraints with their respective relations, and (iii) three alternative ways for the temporal discretisation of the evolution equations. The relations between the different methods for the constraint enforcement in conjunction with one specific energy-momentum conserving temporal discretisation method are proved and their numerical performances are compared by means of theoretical considerations as well as with the help of numerical examples.

- Towards Material Modelling within Continuum-Atomistics (2006)
- With the burgeoning computing power available, multiscale modelling and simulation has these days become increasingly capable of capturing the details of physical processes on different scales. The mechanical behavior of solids is oftentimes the result of interaction between multiple spatial and temporal scales at different levels and hence it is a typical phenomena of interest exhibiting multiscale characteristic. At the most basic level, properties of solids can be attributed to atomic interactions and crystal structure that can be described on nano scale. Mechanical properties at the macro scale are modeled using continuum mechanics for which we mention stresses and strains. Continuum models, however they offer an efficient way of studying material properties they are not accurate enough and lack microstructural information behind the microscopic mechanics that cause the material to behave in a way it does. Atomistic models are concerned with phenomenon at the level of lattice thereby allowing investigation of detailed crystalline and defect structures, and yet the length scales of interest are inevitably far beyond the reach of full atomistic computation and is rohibitively expensive. This makes it necessary the need for multiscale models. The bottom line and a possible avenue to this end is, coupling different length scales, the continuum and the atomistics in accordance with standard procedures. This is done by recourse to the Cauchy-Born rule and in so doing, we aim at a model that is efficient and reasonably accurate in mimicking physical behaviors observed in nature or laboratory. In this work, we focus on concurrent coupling based on energetic formulations that links the continuum to atomistics. At the atomic scale, we describe deformation of the solid by the displaced positions of atoms that make up the solid and at the continuum level deformation of the solid is described by the displacement field that minimize the total energy. In the coupled model, continuum-atomistic, a continuum formulation is retained as the overall framework of the problem and the atomistic feature is introduced by way of constitutive description, with the Cauchy-Born rule establishing the point of contact. The entire formulation is made in the framework of nonlinear elasticity and all the simulations are carried out within the confines of quasistatic settings. The model gives direct account to measurable features of microstructures developed by crystals through sequential lamination.