Kaiserslautern - Fachbereich Maschinenbau und Verfahrenstechnik
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Lattice Boltzmann methods [1] have been extended beyond their initial usage in transport problems, and can be used to solve a broader range of partial differential equations, e.g. the wave equation [2]. Thereby they can be utilized for fracture mechanics [3]. In the context of antiplane shear deformation we previously examined a stationary crack [4, 5] with a finite width. In this work we present two implementation strategies for non-mesh conforming boundary conditions, for which the bounding geometry does not need to adhere to the underlying lattice. This rectifies problems in modeling the crack. A numerical example shows the improvement compared to the previous results.
As additive manufacturing offers only low surface quality, a subsequent machining of functional and highly loaded areas is required. Thus, a sound knowledge of the interrelation between the additive and subtractive manufacturing process as well as the resulting mechanical properties is indispensable. In this work, specimens were manufactured by using laser-based powder bed fusion (L-PBF) with substantially different sets of process parameters as well as subsequent grinding (G) or milling (M). Despite the substantially different surface topographies, the fatigue tests revealed only a slight influence of the subtractive manufacturing on the fatigue behavior, whereas the different laser-based powder bed fusion process parameters led to pronounced changes in fatigue strength. In contrast, a significant influence of subtractive finishing on the fatigue properties of the defect-free continuously cast (CC) reference specimens was observed. This can be explained by a dominating influence of process-induced defects in laser-based powder bed fusion material, which overruled the influence of surface machining. However, although both laser-based powder bed fusion parameter sets resulted in substantial defects, one set yielded similar fatigue strength compared to continuously cast specimens.
An FEM-based physical force model is an important step to obtain a full understanding of the grinding process itself. Such a physical force model is already under development and is based on Abaqus-FEM. In order to examine basic material behavior and material parameters for such a physical force model and to validate it, scratch tests have been carried out with single grains. However, the current physical force model is only designed for grinding processes that do not require cooling lubricants. Therefore, the aim of this work is to extend this physical force model in such a way that grinding processes with cooling lubricants can also be considered. In order to include the cooling lubricants in the FEM model, it is essential to carry out scratch tests with cooling lubricants in addition to the scratch tests in a dry environment. The aim is to identify basic mechanisms in connection with cooling lubricants, which are needed to expand the FEM model and to create a data basis for subsequent validation.
Computational-Fluid-Dynamics (CFD)-Simulationen in Kombination mit Tropfenpopulationsbilanzen führen zu einem praxisgerechten Standard, um auf Basis verfügbarer Prozessdaten den Strömungsverlauf – und damit die Verweilzeitverteilung – in liegenden Abscheidern beliebiger Größe zu berechnen. Durch Implementierung des Tropfenverhaltens wird auch die Berechnung eines tropfenspezifischen Abscheider-Wirkungsgrades ermöglicht. Die Methodenentwicklung erfolgte mit baugleichen Anlagen an drei verschiedenen Standorten. Die darauf beruhenden CFD-Simulationen wurden erfolgreich mit experimentellen Daten der beteiligten Industriepartner validiert.
Diafiltration of Highly Concentrated Suspensions with Fine Particles by Dynamic Disk Filtration
(2021)
A method for washing highly concentrated suspensions with fine particles by using a filter with overlapping disks was studied. For the experiments, alumina and titanium dioxide suspensions were used. It was demonstrated that the used suspensions have non-Newtonian behavior. The viscosity is influenced by the type of particle system, the solid concentration, and the shear rate. The washing process is operated in a discontinuous and a continuous way. The rotation of the disks and the shear flow across their surface prevents the formation of a filter cake and facilitates the handling of suspensions. The shear stresses at the filter disk and the rheology of the processed suspensions are both influenced by the type of particle system, the solid concentration, and the process parameters.
In the present study, tribological properties of PEEK/CF/nanosilica composites with distinct amounts of silica nanoparticles against steel were studied by using a block-on-ring tribometer followed by the characterizations of associated transfer films and polymer worn surfaces. The results demonstrate that the content of silica nanoparticles exerts an obvious influence on the friction and wear properties of PEEK/CF/nanosilica composites. Under low-load conditions, the friction coefficient and specific wear rate exhibit opposite dependence on the nanosilica content. The friction coefficient decreases with increasing nanofiller content, while the specific wear rate increases with enhancing nanosilica loading. When the load conditions were changed toward high values, the divergence of the tribological properties becomes insignificant, which show less dependence on the nanosilica loading. Taking into account the practical applications of such composites, the composite containing 2 wt.% silica nanoparticles can serve as an excellent candidate for manufacturing tribological components in the practical applications.
Design improvement by a simulative investigation of the locomotion of a snake-like soft robot
(2021)
This work aims to improve the design of a snake-like soft robot in terms of its velocity of locomotion by a geometric model. Therefore, we determine the locomotion of the snake-like soft robot as the result of a given excitation curvature and a given friction anisotropy between the robot and the ground.Varying the design parameters of the robot in the model allows to identify important parameters to increase the velocity of locomotion of the snake-like soft robot. Whereas its body design is sufficient, the transverse friction of its artificial skin is the main parameter to be improved. The transverse friction can be adjusted by turning the scales of the artificial skin. The velocity of locomotion of the robot increases significantly by this simple trick.
Formaldehyde is an important chemical that is mostly handled in aqueous solutions, which generally also contain methanol; furthermore, also solutions of formaldehyde in other alcohols are used. The density of these solutions is an important thermophysical property. The available models of the density of formaldehyde-containing solutions, however, all have shortcomings, such as a poor accuracy or a limited range of applicability. Therefore, in the present work, a new model of the density in systems of the type (formaldehyde + water + alcohol) was developed. The alcohols that are presently included in the new model are methanol, 1-propanol, and isoprenol; an extension to other alcohols is straightforward. The model was developed using literature data and extensive new density data measured in this work covering binary, ternary, and quarternary solutions of formaldehyde in water, methanol, 1-propanol, and isoprenol at temperatures of 283−333 K and formaldehyde concentrations of 0.06 − 0.30 g g−1.
Metastable austenitic CrNi steels undergo phase transformation when loaded or deformed plastically. In the current work a macroscopic and phenomenological constitutive model is presented to model the strain induced transformation of austenite to martensite. The approach is based on the previous works of Olsen and Cohen [1] & Stringfellow et al. [2]. The kinetics of the phase transformation is modelled based on the assumption that the intersections of the shear bands in the austenitic phase, act as potential martensite nucleation locations. Evolution of the shear band density and their intersections are modelled using the plastic strain in the austenitic phase. The probability of the intersection creating martensite is given by a Gaussian cumulative distribution, which in turn depends on the temperature and stress triaxiality. The resulting stress- strain behavior considers the volume fraction, plastic strains and the strain hardening parameters of the individual phases as internal variables. An explicit formulation of the material model is implemented as a user subroutine in a bi-linear element formulation of FEM. Some of the required material parameters are estimated by fitting experimental stress-strain and martensite volume evolution curves. For the purpose of illustrating the model's behavior, boundary value problems of components with structured surfaces are presented.
The Lattice Boltzmann Method (LBM), e.g. in [1] and [2], can be interpreted as an alternative method for the numerical solution of certain partial differential equations that is not restricted to its origin in computational fluid mechanics. The interpretation of the LBM as a general numerical tool allows to extend the LBM to solid mechanics as well, see e.g. [3], which is concerned with the simulation of elastic solids under simplified deformation assumptions, and [4] as well as [5] which propose LBMs for the general plane strain case. In previous works on a LBM for plain strain such as [5], the treatment of practically relevant boundary conditions like Neumann and Dirichlet type boundary conditions is not the main focus and thus periodic conditions or absorbing layers are specified to simulate numerical examples. In this work, we show how Neumann and Dirichlet type boundary conditions are implemented in our LBM for plane strain from [4].