Kaiserslautern - Fachbereich Maschinenbau und Verfahrenstechnik
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- Phasengleichgewicht (12)
- Finite-Elemente-Methode (10)
- Flüssig-Flüssig-Extraktion (9)
- finite element method (9)
- Tribologie (8)
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- CFD (4)
- Faser-Kunststoff-Verbunde (4)
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Cyber-physische Produktionssysteme (CPPS) ermöglichen die Herstellung kundenindividueller Produkte in kleinen Losgrößen durch Nutzung aktueller Entwicklungen der Informations- und Kommunikationstechnologien. Im Materialfluss in CPPS ist jedoch aufgrund unterschiedlicher physikalischer Eigenschaften der Fördergüter und dynamischer Prozesszuweisungen die Gefahr physikalisch bedingter Störungen erhöht. Diese Arbeit untersucht die Nutzung von Physiksimulation als Basis eines Digitalen Zwillings von Fördermitteln, um diesen Herausforderungen zu begegnen. Das Ziel besteht darin, durch die Simulation der physikalischen Phänomene einzelner Materialflussprozesse die negativen Einflüsse von Störungen zu verringern und somit die Leistungsfähigkeit des Produktionssystems zu erhöhen. Hierzu findet zunächst eine konzeptionelle Entwicklung des Digitalen Zwillings statt, die eine Analyse der beteiligten Systeme, eine Anforderungsdefinition, eine Festlegung von Aufbau- und Ablaufstruktur, sowie eine Formalisierung der einzelnen Funktionsbestandteile umfasst. Im Anschluss wird der Digitale Zwilling softwaretechnisch implementiert, mit einem exemplarischen Fördermittel vernetzt und prototypisch in Betrieb genommen. Die Ergebnisse zeigen die Eignung der Physiksimulation für den beschriebenen Zweck und die Wirksamkeit des Einsatzes auf Produktionssystemebene, indem Materialflussprozesse beschleunigt durchgeführt, überwacht und im Falle von Störungen nachträglich simulativ untersucht werden können.
This thesis outlines the development of thermoplastic-graphite based plate heat exchangers from material screening to operation including performance evaluation and fouling investi-gations. Polypropylene and polyphenylene sulfide as matrix and graphite as filler were cho-sen as feedstock materials, as they possess a low density and excellent corrosion resistance at a comparatively low price.
For the purpose of material screening, custom-made polymer composite plates with a plate thickness of 1-2 mm and a filler content of up to 80 wt.% were investigated for their thermal and mechanical suitability with regard to their use in plate heat exchangers. Three-point flexural tests show that the loading of polypropylene with graphite leads to mechanical prop-erties that allow the composites to be applied as corrugated heat exchanger plates. The simu-lated maximum overpressure is greater than 7 bar, depending on the wall thickness. The thermal conductivity of the composites was increased by a factor of 12.5 compared to pure polypropylene, resulting in thermal conductivities of up to 2.74 W/mK.
The fabrication of the developed corrugated heat exchanger plates, with a thickness between 0.85 mm and 2.5 mm and a heat transfer surface area of 11.13·10-3 m² was carried out via processes that can be automized, namely extrusion and embossing. With the manufactured plate heat exchanger, overall heat transfer coefficients are determined over a wide range of operating conditions (Re = 200 - 1600), which are used to validate a plate heat exchanger model and consequently to compare the composites with conventional materials. The em-bossing, which seems to result in a shift of the internal graphite structure, leads to a further improvement of the thermal conductivity by 7-20 %, in addition to the impact of the filler. With low plate thicknesses, overall heat transfer coefficients of up to 1850 W/m²K could be obtained. Considering the low density of the manufactured thermal plates, this ensures com-parable performance with metallic materials over a wide range of process conditions (Re = 200 - 4000).
The fouling kinetics and amount of calcium sulfate and calcium carbonate, respectively, on different polypropylene/graphite composites in a flat plate heat exchanger and the developed chevron type plate heat exchanger are determined and compared to the reference material stainless steel. For a straight evaluation of the fouling susceptibility of the materials the for-mation of bubbles on the materials is considered by optical imaging or excluded by a degas-ser. The results are interpreted using surface free energy and roughness of the surfaces. The results show that if bubble formation is avoided, the polymer composites have a very low fouling tendency compared to stainless steel, which is attributed to the low surface free ener-gies of approximately 25 mN/m. This is particularly the case when turbulent flows are pre-sent, as is in plate heat exchangers or when sandblasted specimen are used. Sandblasting also continues to increase heat transfer compared to untreated samples by increasing thermal conductivity and creating local turbulences. Depending on the test conditions, the fouling resistance formed on the stainless steel surface is an order of magnitude greater than on the flat plate polymer composites. In addition, the fouling layers adhere only weakly to the com-posites, which indicates an easy cleaning in place after the formation of deposits. The fouling investigations in the plate heat exchanger reveal sensitivity to calcium sulfate fouling, how-ever, CFD simulations indicate that this is due to flow maldistribution and not the actual pol-ymer composite materials.
Diese Dissertation erläutert die Umsetzung eines RAMI 4.0 konformen Marktplatz in der spanenden Bearbeitung. Ziel ist es einen Lösungsansatz zu definieren, in dem firmenübergreifende Prozessketten für kleine Losgrößen automatisiert identifiziert werden und die Fertigung eines individuellen Produktes realisiert wird. Die Extraktion von Produktinformationen, die Fertigung eines individualisierten Produktes sowie die Beschreibung der Informationen in den Verwaltungsschalen wird validiert. Vor allem stellt sich als Herausforderung für die Zukunft heraus, eine gemeinsame Semantik für die Beschreibung von Capabilities zu definieren. Diese würde ermöglichen, dass ein Matching zwischen proprietären Produktinformationen und Skills möglich wird.
Production, purification and analysis of novel peptide antibiotics from terrestrial cyanobacteria
(2024)
Cyanobacteria are a known source for bioactive compounds, of which several also show antibiotic activity. In regard to the growing number of multi-resistant pathogens, the search for novel antibiotic substances is of great importance and unexploited sources should be explored. So, this thesis initially dealt with the identification of productive strains, especially within the group of the terrestrial cyanobacteria, which are less well studied than marine and freshwater strains. Amongst these, Chroococcidiopsis cubana, an extremely desiccation and radiation tolerant, unicellular cyanobacterium was found to produce an extracellular antimicrobial metabolite effective against the Gram-positive indicator bacterium Micrococcus luteus as well as the pathogenic yeast Candida auris. However, as the sole identification of a productive cyanobacterium is not sufficient for further analysis and a future production scale-up, the second part of this thesis targeted the identification of compound synthesis prerequisites. As a result, a limitation of nitrogen was shown to be the production trigger, a finding that was used for the establishment of a continuous production system. The increased compound formation was then used for purification and analysis steps. As a second approach, in silico identified bacteriocin gene clusters from C. cubana were cloned and heterologously expressed in Escherichia coli. By this, the bacteriocin B135CC was identified as a strong bacteriolytic agent, active predominantly against the Gram-positive strains Staphylococcus aureus and Mycobacterium phlei. The peptide showed no cytotoxic effects against mouse neuroblastoma (N2a-) cells and a high temperature tolerance up to 60 °C. In order to facilitate the whole project, two standard protocols, specifically adapted for the work with cyanobacteria, were established. First, a method for a quick and easy in vivo vitality estimation of phototrophic cells and second, an approach for a high throughput determination of nitrate concentrations in microalgal cultures. Both methods greatly helped to proceed the main objectives of this work, the first one by simplifying the development of suitable cryopreservation protocols for individual cyanobacteria strains and the second one by accelerating the determination of the optimal nitrate concentration for the production of the antimicrobial compound from C. cubana. In the course of this cultivation optimization, the ability of cyanobacteria to utilize organic carbon sources for an accelerated cell growth was examined in greater detail. It could be shown that C. cubana reaches significantly higher growth rates when mixotrophically cultivated with fructose or glucose. Interestingly, this effect was even further enhanced when light intensity was decreased. Under these low-light conditions, phototrophically cultivated C. cubana cells showed a clearly decreased cell growth. This effect might be extremely useful for a quick and economic preparation of precultures.
In contrast to motorbike tyres, whose friction during cornering has to be as high as possible, the desired effect in skiing is the opposite, that of low friction. The reduced friction between skis and ice or snow is made possible by a film of meltwater that forms as a function of friction power. To support this friction mechanism, skis are waxed with different waxes in both hobby and professional sports, depending on a variety of conditions. Waxes with fluorine additives show best performance in most conditions, corresponding to the lowest friction coefficients. However, for health and environmental reasons, the International Ski Federation (FIS) and the Biathlon Un-ion (IBU) have imposed a complete ban on fluorine additives at all FIS races and IBU events with effect from the 2023/2024 season. As a result, wax manufacturers are required to develop and extensively test fluorine-free waxes in order to remain competitive.
Traditional tests take place either indoors or outdoors in the field. Athletes, who complete a particular distance and whose time is measured, also note the impres-sions that the prepared skis provide to the skiers. The time and cost involved in nu-merous individual tests is a drawback, and the presence of only a single type of snow in the hall or field, air resistance, changing environmental conditions and var-iations in the athlete's movement, limit the depth of information. For the need of re-ducing the time-consuming procedure of indoor and outdoor tests, a tribometer of-fers a solution where friction measurements can be performed on a laboratory scale. Due to the consistent adjustable conditions such as temperature, speed and load applied to the friction partners, scientific studies can be carried out with reduced dis-turbance variables. At present, the tribometric results of laboratory instruments for predicting friction values do not translate into application in practice. The reasons for this are the compromises that have to be made in the design of the tribometers.
This work reviews the existing tribometers for their operating conditions and con-firms the need for a scientific method of characterising different waxes. In order to fill the gap between friction results obtained in laboratory tests which cannot yet be used in the selection of waxes, and traditional field tests, this thesis is dedicated to the methodical design and manufacture of a linear tribometer capable of measuring friction between a ski base made of UHMWPE (ultra high molecular weight polyeth-ylene) and an ice sample. The tribometer provides for the first time results that allow differentiating be-tween different modified waxes with regard to their running performance. Friction-influencing factors such as speed, temperature and the surface pressure below the ski base can be adjusted within the range relevant for ski sports. Furthermore, the laboratory-scale test stand, which is located in a cold chamber, is capable of ac-commodating not only typical ski jumping base lengths and widths, but also cross-country and alpine ski bases. To verify the tribometer, a ski base is treated with three waxes of different fluorine content and measured comparatively. With a minimum of 95% confidence, the friction differences between the tested waxes depending on their fluorine content is validated and proven at the end of this work.
Cancer, a complex and multifaceted disease, continues to challenge the boundaries of biomedical research. In this dissertation, we explore the complexity of cancer genesis, employing multiscale modeling, abstract mathematical concepts such as stability analysis, and numerical simulations as powerful tools to decipher its underlying mechanisms. Through a series of comprehensive studies, we mainly investigate the cell cycle dynamics, the delicate balance between quiescence and proliferation, the impact of mutations, and the co-evolution of healthy and cancer stem cell lineages. The introductory chapter provides a comprehensive overview of cancer and the critical importance of understanding its underlying mechanisms. Additionally, it establishes the foundation by elucidating key definitions and presenting various modeling perspectives to address the cancer genesis. Next, cell cycle dynamics have been explored, revealing the temporal oscillatory dynamics that govern the progression of cells through the cell cycle.
The first half of the thesis investigates the cell cycle dynamics and evolution of cancer stem cell lineages by incorporating feedback regulation mechanisms. Thereby, the pivotal role of feedback loops in driving the expansion of cancer stem cells has been thoroughly studied, offering new perspectives on cancer progression. Furthermore, the mathematical rigor of the model has been addressed by deriving wellposedness conditions, thereby strengthening the reliability of our findings and conclusions. Then, expanding our modeling scope, we explore the interplay between quiescent and proliferating cell populations, shedding light on the importance of their equilibrium in cancer biology. The models developed in this context offer potential avenues for targeted cancer therapies, addressing perspective cell populations critical for cancer progression. The second half of the thesis focuses on multiscale modeling of proliferating and quiescent cell populations incorporating cell cycle dynamics and the extension thereof with mutation acquisition. Following rigorous mathematical analysis, the wellposedness of the proposed modeling frameworks have been studied along with steady-state solutions and stability criteria.
In a nutshell, this thesis represents a significant stride in our understanding of cancer genesis, providing a comprehensive view of the complex interplay between cell cycle dynamics, quiescence, proliferation, mutation acquisition, and cancer stem cells. The journey towards conquering cancer is far from over. However, this research provides valuable insights and directions for future investigation, bringing us closer to the ultimate goal of mitigating the impact of this formidable disease.
In this thesis, material removal mechanisms in grinding are investigated considering a gritworkpiece interaction as well as a grinding-wheel workpiece interaction. In grit-workpiece interaction in a micrometer scale, single grit scratch experiments were performed to investigate material removal mechanism in grinding namely rubbing, plowing, and cutting. Experiments performed were analyzed based on material removal, process forces and specific energy. A finite element model is developed to simulate a single-grit scratch process. As part of the development of the finite element scratch model a 2D and 3D model is developed. A 2D model is utilized to test
material parameters and test various mesh discretizational approaches. A 3D model undertaking the tested material parameters from the 2D model is developed and is tested against experimental results for various mesh discretization. The simulation model is validated based on process forces and ground topography from experiments. The model is also further scaled to simulate multiple grit-workpiece interaction validated against experimental results. As a final step, simulation models are developed to simulate material removal, due to the interaction of grinding wheel and workpiece. A developed virtual grinding wheel topographical model is employed to display
an approach, to upscale a grinding process from grit-workpiece interaction to wheel-workpiece
interaction. In conclusion, practical conclusions drawn and scope for future studies are derived
based on the developed simulation models.
Reactive absorption with amines is the most important technique for the removal of CO2
from gas streams, e.g. from flue gas, natural gas or off-gas from the cement industry.
In this work a rigorous simulation model for the absorption and desorption of CO2 with
an amine-containing solvent is validated using data from pilot plants of various sizes.
This model was then coupled with a detailed simulation of a coal-fired power plant.
The power generation efficiency drop with CO2 capture was determined and process
parameters in the power plant and separation process were optimized. It was shown
that the high energy demand of CO2 separation significantly reduces power generation
efficiencies, which underlines the need for improvements. This can be achieved by better
solvents or by advanced process designs. In this work such improved CO2 separation
processes are described and evaluated by detailed simulation studies.
In order to develop detailed rigorous simulation models for reactive absorption with novel
solvent systems, a precise knowledge of the liquid phase reaction kinetics is necessary.
There are well established techniques for measuring species distributions in equilibirated
aqueous amine solutions by NMR spectrosopy. However, the existing NMR techniques
cannot be used for monitoring fast reactions in these solutions. Therefore, in this work
a novel temperature-controlled micro-reactor NMR probe head was developed which
enables studying reaction kinetics with time constants in the range of seconds.
On this basis, modern solvent systems for CO2 absorption can be characterized and
the scale-up of separation process for future plants can be accompanied using rigorous
process simulation.
Distributed Optimization of Constraint-Coupled Systems via Approximations of the Dual Function
(2024)
This thesis deals with the distributed optimization of constraint-coupled systems. This problem class is often encountered in systems consisting of multiple individual subsystems, which are coupled through shared limited resources. The goal is to optimize each subsystem in a distributed manner while still ensuring that system-wide constraints are satisfied. By introducing dual variables for the system-wide constraints the system-wide problem can be decomposed into individual subproblems. These resulting subproblems can then be coordinated by iteratively adapting the dual variables. This thesis presents two new algorithms that exploit the properties of the dual optimization problem. Both algorithms compute a quadratic surrogate function of the dual function in each iteration, which is optimized to adapt the dual variables. The Quadratically Approximated Dual Ascent (QADA) algorithm computes the surrogate function by solving a regression problem, while the Quasi-Newton Dual Ascent (QNDA) algorithm updates the surrogate function iteratively via a quasi-Newton scheme. Both algorithms employ cutting planes to take the nonsmoothness of the dual function into account. The proposed algorithms are compared to algorithms from the literature on a large number of different benchmark problems, showing superior performance in most cases. In addition to general convex and mixed-integer optimization problems, dual decomposition-based distributed optimization is applied to distributed model predictive control and distributed K-means clustering problems.
In dieser Arbeit wird die Co-Konsolidierung im Thermoformen zwischen kontinuierlich faserverstärkten, teilkonsolidierten CF/PEEK Tape-Preforms und kontinuierlich faserverstärkten, vollständig konsolidierten CF/PEEK Tape-Laminaten untersucht. Bei der Co-Konsolidierung handelt es sich um die Herstellung einer Schweißverbindung zwischen zwei oder mehr Thermoplasten durch separates Aufheizen, Zusammenbringen der Fügeflächen und rasches Abkühlen unter Druck im isothermen Werkzeug. Die adressierte Anwendung ist das Verschweißen von Versteifungen auf Tape-Preforms während dem Thermoformen, sodass nachgeschaltete Fügeprozesse solcher Versteifungen obsolet werden und die Zykluszeit des Thermoformens unverändert bleibt.
Die Ergebnisse zeigen, dass der Grad der Teilkonsolidierung der Tape-Preforms -
unabhängig der gewählten Einstellgrößen des Werkzeugdrucks - keinen Einfluss auf die Konsolidierung der Tape-Laminate nach dem Thermoformen nimmt. Im Bereich einer Versteifung ist ein vergleichsweise größerer Werkzeugdruck zur Konsolidierung der teilkonsolidierten Tape-Preform notwendig, damit dort die gleichen Eigenschaften wie fern der Co-Konsolidierung erzeugt werden. Die zwischen Tape-Laminat und Versteifung gemessenen Zugscherfestigkeiten, die mittels Co-Konsolidierung im Thermoformen erzeugt werden, sind niedriger als die der Co-Konsolidierung im Autoklav.