Kaiserslautern - Fachbereich Maschinenbau und Verfahrenstechnik
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Surface wetting can be simulated using a phase field approach which describes the continuous liquid-gas transition with the help of an order parameter. In this publication, wetting of non-planar surfaces is investigated based on a phase field model by Diewald et al. [1, 2]. Different scenarios of droplets on rough surfaces are simulated. The static equilibrium for those scenarios is calculated using an Allen-Cahn evolution equation. The influence of the surface morphology on the resulting contact angle is investigated while the width of the phase transition from liquid to gas is varied as a model parameter.
Print path-dependent contact temperature dependency for 3D printing using fused filament fabrication
(2022)
This paper focuses on the effects of different time spans and thus different contact temperatures when a molten strand contacts an adjacent already solidified strand in a plane during 3D printing with fused filament fabrication. For this purpose, both the manufacturing parameters and the geometry of the component are systematically varied and the effect on morphology and mechanical properties is investigated. The results clearly show that even with identical printing parameters, the transitions between the individual layers are much more visible with long time spans until fusion and lead to low mechanical properties. In contrast, short spans lead to hardly visible welds and high mechanical properties. Transferring the findings to different component sizes ultimately verifies that the average temperature at the time of contact between the already solidified and the currently deposited strand is decisive for component quality. In order to generate high component qualities, this finding must therefore be taken into account in the future in the path generation strategy, i.e., in so-called slicing.
Methods for predicting Henry's law constants Hij are important as experimental data are scarce. We introduce a new machine learning approach for such predictions: matrix completion methods (MCMs) and demonstrate its applicability using a data base that contains experimental Hij values for 101 solutes i and 247 solvents j at 298 K. Data on Hij are only available for 2661 systems i + j. These Hij are stored in a 101 × 247 matrix; the task of the MCM is to predict the missing entries. First, an entirely data-driven MCM is presented. Its predictive performance, evaluated using leave-one-out analysis, is similar to that of the Predictive Soave-Redlich-Kwong equation-of-state (PSRK-EoS), which, however, cannot be applied to all studied systems. Furthermore, a hybrid of MCM and PSRK-EoS is developed in a Bayesian framework, which yields an unprecedented performance for the prediction of Hij of the studied data set.
In selective laser melting (SLM), a powdered material is locally melted by a laser and, after cooling, forms a coherent solid structure that enables the production of complex geometries with various materials. The process involves extreme heating and cooling rates and, thus, large temperature gradients, which lead to anisotropic material properties on the macroscopic scale and, in the worst case, reduced mechanical properties. In order to reliably predict the final mechanical component properties, simulations can be performed at different time and length scales. Enormous computational resources are often required to perform such simulations. In order to transform these simulations into suitable surrogate models, the generated data must be compressed and evaluated in a suitable way. This paper shows first preliminary work and a possible new data description of such simulations.
In diesem Beitrag stellt sich die Nachwuchswissenschaftlerin Dr.-Ing. Dorina Strieth vom Lehrgebiet Bioverfahrenstechnik der TU Kaiserslautern vor. Neben aktuellen Forschungsarbeiten und Lehraktivität berichtet sie über die Notwendigkeit des Wissenstransfers in die Zivilgesellschaft. Fachlich berichtet sie von aktuellen Ergebnissen der intelligenten Nutzung phototropher Biofilme sowie dem Potenzial zur biotechnologischen Herstellung nachhaltiger Baumaterialien.
Model-based prediction is becoming increasingly important to meet the ever-increasing demands on manufacturing. In grinding, the prediction of the process forces and the generated surface by physical models are particularly important.Since cooling lubricants are almost always used on an industrial scale, the grinding model, developed at our institut, must be extended to include this component. Therefore, in order to implement cooling lubricants into the FEM-based model, it is first necessary to investigate the behaviors and effects of cooling lubricants in real experiments. Various influencing factors such as the scratching speed of individual abrasive grains in interaction with cooling lubricants need to be investigated. However, the existing physical grinding model is not limited exclusively to the prediction of the resulting forces. It is also supposed to be able to qualitatively predict the expected resulting surface of the workpiece. Hence, this paper will focus on the topographic characteristics that can occur in the scratch test due to different cooling lubricants and scratching speeds.Based on real experiments on a test rig for such scratch tests, it has been shown that different scratch speeds have a negligible influence on the topographical nature and expression of a scratch. In contrast, however, there is a direct influence of cooling lubricants on the topographic properties. This effect is additionally influenced by the viscosity of the cooling lubricant used.
In gravity separators, also known as settlers, two immiscible liquid phases separate due to differences in density. In extraction mixer-settler units, a dispersion needs to be separated within the separator unit. In order to overcome the hitherto purely experimental design, a knitted mesh adapted model as well as an automated test facility were developed in this work, which easily enable a scale-up to industrial units. An automation allows for a controlled investigation of knitted meshes as coalescing aids in settlers, and this was achieved via photo-optical probes with an optimized image analysis technique. It overcomes the limitations of neuronal network training based on manually annotating images using computer-generated image data. Therefore, the new methodology and setup are explained in detail, and the derivation and application of a new model to design separators with knitted meshes as coalescing aid is presented and compared to experimental results using meshes of different structures and materials. Finally, case studies and scale-up are discussed.
Within a biorefinery platform several conversion steps such as pretreatment, saccharification, fermentation and downstream processing are necessary to obtain the final bio-based product(s) from lignocellulosic biomass. The structural composition of the biomass, especially the lignin content, determines the necessary pretreatment steps. To obtain sugar monomers, the hydrolysis of lignocellulosic biomass is an essential step. This work examines the impact of different pretreatments on the sugar release during biocatalysis. Even without prior pretreatment the biocatalysis of low lignin biomass achieves glucose yields of up to 93 %, while the biocatalysis of high lignin biomass requires an upstream hydrothermal procedure to achieve a glucose yield of 74
Development of a simple substitute model to describe the normal force of fluids in narrow gaps
(2023)
Fluids in narrow gaps are employed frequently in many applications. The motivation for their use is diverse and ranges from hydrodynamic lubrication in plain bearings to the transport of hard particles into the working gap for the purpose of machining workpiece surfaces in lapping processes. Depending on the focus of the analysis, it may be useful to investigate the entire pressure field or to calculate only individual quantities. For example, in sophisticated simulations it may be of interest to know the resulting force of a fluid as a function of the external system state in order to describe its damping characteristics. Especially for the simulation of flows in narrow gaps, the Reynolds equation is a convenient choice, which, in contrast to the more general Navier-Stokes equations, can lead to considerable savings in computational time because no three-dimensional discretization is required, but only a two-dimensional discretization. However, if not a highly detailed pressure field is of interest, but only simple relations such as the resulting force as a function of distance and velocity, and if this relation to be evaluated many times for different parameter combinations over a wide range of values, the use of a robust substitute model is a good choice. This article deals with the creation of such a substitute model based on the Reynolds equation taking cavitation into account.
In the last decades, the phase field method has drawn much attention for its application in fracture mechanics because it offers a simple unified framework for crack propagation. The core idea of phase field models for fracture is to introduce a continuous scalar field representing the discontinuous crack. Recently, a phase field model for fatigue has been proposed along this path. The fatigue failure differs from the other fracture scenarios since cracks only occur after a considerable number of load cycles. As fracturing happens, changes of the material microstructure are involved, which causes the evolution of the structural configuration. Thus, a new mathematical description not based on traditional spatial coordinates but the material manifold is desired, which will serve as an elegant analysis tool to understand the energetic forces for crack propagation. Configurational forces are a suitable choice for this purpose, as they describe the energetic driving forces associated with phenomena changing the material itself. In this work, we present a phase field model for fatigue. Furthermore, the phase field fatigue model is analyzed within the concept of configurational forces, which provides a straightforward way to understand the phase field simulations of fatigue fracture.